Custom products & toll processing · Glen Allyn, QLD
Water extraction, aroma recovery, spray drying and syrup production for brands, growers and ingredient companies — processed fresh, beside the fields it comes from in Far North Queensland.
Capabilities
Run them individually or chain them together — extract, capture the aroma, then finish as a concentrate, a powder or a syrup.
Gentle hot- and cold-water extraction of fresh or dried material. Clean-label, solvent-free, and suited to polyphenol-, caffeine- and colour-rich botanicals.
Volatile aromas released during processing are captured and concentrated rather than lost — for recombination into your product or supply as a natural aroma.
Liquid extracts finished to free-flowing, soluble powders, with or without carriers, for dry blends, sachets, capsules and ready-to-mix formats.
Pourable, shelf-stable syrups built on your extract — sweetener system, acidity and preservation designed with you, then hot-filled.
Services
Custom products
You bring the concept and target specification; our team and technical partners develop the extract, powder or syrup, run trials and scale it up. You approve the final spec before production.
Toll processing
You own the raw material and the finished goods. We receive it, process it to agreed parameters and return it with batch records — ideal for growers, co-operatives and brands with their own supply.
How it works
Tell us the material, target product and volumes. We sign a confidentiality agreement before the detail.
We confirm the route, the equipment fit and an indicative cost per batch.
Small-scale trials on your material, with samples and results back to you.
A run on the production line to confirm yield, quality and specification.
Scheduled runs with lot records, a certificate of analysis per batch and dispatch.
Materials
The line was designed around fresh green tea leaf, but the same processes work on a wide range of tropical and botanical crops. If you grow or buy it, ask us whether we can process it.
Every new material is assessed for food safety and allergen risk before it enters the facility.
Quality & food safety
A documented food-safety plan covering receival, processing, filling and storage.
The Glen Allyn site is working towards FSSC 22000 v6 certification.
Every batch linked back to its incoming material, with GS1 Digital Link lot records.
A certificate of analysis and batch record supplied with every production run.
NDAs as standard. Your formulation, your process parameters and your data stay yours.
Operating under local council food-business approval, with filtered process water.
Buying ingredients?
Green tea extract, fresh tea aroma and matcha syrup made at Glen Allyn are marketed worldwide by our group company, Russell Ingredients — alongside a wider multi-origin range.
Visit russellingredients.comEngineering partner
Our extraction system was designed, built and commissioned by Innopolis Bio Innovations of Kochi, India, who continue to support process development on new materials.
Start a project
Share as much as you can — we reply within two business days, and we are happy to sign an NDA before you send detail.